Gents - I wonder if you could take a look at this copy I have prepared. It is based on all of your comments and suggestions, plus some extra info from other sources. This is going to be aimed at both the layman, and the more advanced reader, but I want to know if it makes sense or if it's dis-jointed gibberish. Please note that this information stops at post #59 in this thread. If you could make suggestions about improvements, whether I should include pictures / photos / diagrams (ALSO WHERE TO FIND THEM) then I would be very grateful!!
Thanks in advance...
He 219 Engine Gondola Slant: A Question of Thrust Lines, Design and Perspective.
There are certain aspects of the design of the He 219 which have sparked a great deal of conversation and speculation among historians, researchers and model makers. One of these is the apparent ‘downward’ thrust line of the engine gondolas when the aircraft is viewed from the side. Conversely, some would argue instead that the thrust-line of the engines appears roughly parallel to the ground, so, essentially, the angle of attack of the aircraft nose and wing would seem to be elevated for take off. Model kit manufacturers in particular have been trying to get this right, with varying levels of success, for some time. The shape of the engines / gondolas and their incidence to the wings also has a knock-on effect when producing scale drawings.
(insert an annotated image which shows the exhausts perpendicular to the engine thrust line etc.)
What could explain this ‘downward pointing’ engine phenomenon? Aircraft are very complex shapes and the parameters have precise definitions that do not necessarily relate to identifiable points on an airframe. Accurate developmental drawings and design testing records from the source, in this case, Heinkel, are required for a truly accurate and satisfactory conclusion. Unfortunately much documentation relating to the
Ernst Heinkel Werke was captured by the Red Army in Vienna in 1945. This is rumoured to be stored at The Central Archives of the Ministry of Defence of the Russian Federation (TsAMO RF) in Podolsk, near Moscow. Russian researchers have found reliable information that the technical archives from Vienna were collected by a special Soviet team of qualified aviation engineers and directed to the Central Aviation and Hydrodynamic Institute (TsAGI) for evaluation and consequent distribution to the interested design bureaus.
(1) (get source). Should this information come to light at some point in the future, it could reveal accurate dimensional and arrangement information, design studies, reports, calculations and correspondence. Without it, the researcher is merely speculating, and trying to accurately measure design parameters such as AOI (Angle of Incidence), airfoil chord, and thrust lines relative to longitudinal reference using photographs or even direct reference to actual airframes is all subject to the limitations imposed by a lack of access to original documents. Even hamstrung by this gap in our knowledge, it is possible to present a plausible hypothesis based on what we know about aerodynamics.
How do aircraft become airborne in the first place? In a simplified form: if we imagine a straight bar balanced on a fulcrum or pivot point, with a running motor and propeller mounted on top of the bar over the fulcrum, the bar stays balanced because the thrust or pull is balanced over that fulcrum. If we then move the motor to the side of the fulcrum and added a counter-balancing weight on the opposite side so the bar stays horizontal and run the motor again, the thrust would pull at an offset of, and towards the direction of the fulcrum. To bring things back into equilibrium, if we now point the motor away from the fulcrum the right amount, everything will go forward in the same direction as the vertical line of the fulcrum. Applying this to an aircraft, if the engine thrust line is very close to or parallel to a line through the centre of the leading edge and trailing edge of the wing, the plane will neither climb nor dive when power is applied. If the thrust line is significantly below and parallel to the centre of the leading edge and trailing edge line, the plane will climb under throttle requiring down trim to maintain level flight. When throttle is reduced in level flight, the down trim will have to be removed or the plane will dive downwards. To correct this, down-thrust or pointing the thrust line downwards and forward will allow the plane to fly level with little or no trim needed to fly level power on or off. Applying this logic to the He 219, when taking off the positive angle of the aircraft sitting on its landing gear means that as the plane nears take-off speed, the wing, being at a positive angle of attack, will lift the plane off the ground without elevator input if it is going fast enough. To shorten the takeoff roll, more power can be applied with up elevator to increase the wing's angle of attack and generate sufficient lift to take-off sooner.
When studying photos of the restoration process of the last surviving He 219 at the The Steven F. Udvar-Hazy centre (the Smithsonian National Air and Space Museum's annex at Washington Dulles International Airport USA), it would seem from studying the fuselage that the wing root is roughly aligned with the airframe's longitudinal axis. When the renowned model kit manufacturer Zoukei Mura of Japan were designing their superb 1/32 scale kit of the aircraft in 2012, they were given permission by the museum to use LIDAR (Light Radar) to create an accurate Three Dimensional (3D) model of the aircraft. LIDAR scanning uses laser light to accurately map the surface of an object in three dimensions, resulting in a high-definition 3D computer image of it. The image can then be fed into a CAD (Computer Aided Design) system, enabling designers to produce incredibly detailed models directly mapped from a real object, rather than recreating the shape from other sources such as blueprints or photographs. (2) This also means that highly accurate scale drawings can be created.
(see p.xxx) At the time this book goes to press, LIDAR is still considered to be cutting-edge technology, and, in conversation with the publisher in 2017, the well-known
He 219 researcher Ron F. Ferguson concluded that the Zoukei Mura drawings were the best that he had seen. Close inspection of these drawings
also shows the apparent downward tilt of the engine gondolas, in spite of the fact that at the time they were created, the Museum’s He 219 wings were still
unattached to the fuselage. It is worth noting that an aircraft measured on the ground will not identically match one that has just rolled off the production line. The Zoukei Mura drawings represent 1g on the ground in the condition the aircraft was measured (engines and gondolas disassembled, engines and wings unattached to the fuselage), and not any other permutation which could well alter shapes, ground angles and cruise alpha (angle of attack) and consequently dihedral and wing twist distribution. For example, in the design stages the wing jig shape would also have been different to the 1g on the ground shape, which would be different to the in-flight shape. The key reference general arrangement drawing in aircraft design is called the ‘Ground Line Drawing’ which depicts the aircraft on its landing gear, at 1g and normally maximum take-off weight. The wing jig shape drawing is only used by manufacturing. The principal flight shape drawings are ones derived from wind tunnel tests, or more recently CFD (Computational Fluid Dynamics). Wind tunnel models start off as a very stiff representative of the flight, machined from ultra high tensile steel or teak. As the development progresses, models with representative stiffness or even parametric stiffnesses can be used to investigate the likely flight shape and dynamic stability, more commonly known as ‘flutter’, a further aeroelastic dark art. Bearing all of this in mind, we can see that drawings can never be nominal unless reproducing the original manufacturers drawings. The drawings made by Zoukei Mura apply to one particular airframe only. If we decide to normalise that set of drawings and say 'this is what a He 219 looks like' it is appropriate and important to remember this fact.
Sometimes the most important parameter in aircraft design is what is known as ‘cruise’. This is the flight phase that occurs when the aircraft levels off after a climb to a set altitude and before it begins to descend. The ‘thrust line’ (an imaginary line through which the resultant thrust acts, and which may refer to the thrust axis of one engine or of the whole aircraft) maximises the pull / push effect with the higher Cl/CD position for the wing. This is sympathetic to minor alpha / angle of attack change (in positive and negative values) and helps with wind gusts in flight and the subsequent stability of the aircraft. (CI/CD refers to ‘drag curve’. Because power must equal drag to maintain a steady airspeed, the curve can be either a drag curve or a power required curve. As airspeed increases, the propeller efficiency increases until it reaches its maximum. Any airspeed above this maximum point causes a reduction in propeller efficiency.) (3)
The He 219 was designed for the Jumo 222 engine in the 2,000 to 2,500 hp class, which would have resulted in an increased performance in flight. However, restrictions imposed on the Jumo 222’s development by the RLM (
Reichsluftfahrtministerium, the Ministry of Aviation) meant that the type had to be equipped with less powerful engines. Heinkel turned instead to the DB 603. (4) The DB 603 weighed (dry weight) 920kg and the Jumo 222 1,088kg. If during the design phase engines are changed, with a radical effect on power, the thrust line has to be corrected as well as the angle between the chord line at cruise and the thrust line to reflect the variation in mass and / or centre of gravity (different wing pitch). A slightly ‘downward’ tilt of the engine gondolas would therefore produce something of a counteracting downwards force to compensate for the lighter and less powerful DB 603 engines. Less power equates to a lower cruise speed and an increase in pitch for cruise. Hence, since more angle of attack was needed, it is not beyond the realms of possibility to suggest that the engines had to be tilted downward to be perfectly in line during cruise. All the engine force would then act on traction. However, if this theory is correct, why then did Heinkel not simply adjust the wing incidence to the fuselage as well? We can see that the fuselage still has a high drag orientation. The answer could lie in the fact that these modifications would require an extensive modification of the airframe and wing jigs, as well as extensive further testing, and quite possibly Germany’s deteriorating war situation made this impractical.
When looking at the He 219 from various angles, it is obvious that the wing has several degrees of incidence, including twist for the ‘washout’ that can be observed outboard of the engine gondolas (washout is a characteristic of aircraft wing design which deliberately reduces the lift distribution across the span of an aircraft’s wing. The wing is designed so that the angle of incidence is greater at the wing roots and decreases across the span, becoming lowest at the wing tip). (5) Washout is most commonly used to tailor wing stall characteristics. It involves setting the wing-tip angle of incidence slightly shallower (nose down) to delay tip stall until after the wing-root is fully stalled. The goal is to maintain aileron (roll) control when the wing is partially stalled. Other ways to delay tip stall include changing the airfoil from root to tip, and adding stall fences (fixed aerodynamic devices attached to aircraft wings and more relevant to swept-wing aircraft, they are flat plates fixed to the upper surfaces parallel to the wing chord and in line with the free stream airflow, typically wrapping around the leading edge. By obstructing span-wise airflow along the wing, they prevent the entire wing from stalling at once, as opposed to wingtip devices, which increase aerodynamic efficiency by seeking to recover wing vortex energy.) (6) Although the He 219 does not have such design features as stall fences, the combined visual effects of twist and washout could certainly alter the viewers perception of the nacelles in relation to the rest of the airframe.
‘Aeroelastics’ (the amount of flight induced wing flexing, especially twist) is notoriously difficult to predict before a prototype’s first flight even for modern manufacturers, using the latest analysis technology. Aero-elasticity is a complex phenomenon that is inherent to the construction characteristics of the wing and the material used. So in a quiet, almost un-noticed process, it is routine to fine tune the wing twist based on real flight loaded observations as this makes a big difference to the cruise fuel burn. Aeroelastic wing structural twist, sometimes called ‘wing jig shape’, is different to washout but is yet another phenomenon which might alter the viewer’s perception of angles when looking at an aircraft. In aircraft design, the whole wing is deliberately built in a jig with a twist such that the flight loads will correct back to the design intended flight orientation. The washout is part of the design intent orientation, so its jig shape is likewise deflected back to the desired figures. Also the final optimal flight wing shape usually requires several iterations after the first prototype, normally with the first iteration being applied to the next wing design change. Wing jigs are generally made so that a twist adjustment is readily accommodated as the production run progresses. Quite a few examples of a complete airframe might therefore be built before the optimal design parameters are found (for example, when the Boeing 787 Dreamliner was developed in the late 2000s, the early production aircraft underwent a number of modifications as issues with weight and performance were uncovered. These ‘terrible teens’, so called because their production numbers were between the 10th and 20th Dreamliners built, were some of the first of the type to roll off of Boeing's production line at a time when the company had not quite completed the development process of the plane. Eventually many were sold off cheaply to various carriers. They required significant modifications, including heavy structural reinforcement that made them much heavier than the current versions of the 787. Some estimated that the alterations needed to make the ‘teens’ serviceable as commercial airliners cut as much as 1,150 miles off the Dreamliner's advertised range of 8,500 miles, which had a significantly detrimental effect on the aircraft’s greatest selling points of fuel economy and range.) (7)
Turning our attention to maximum speed of an aircraft in general, we must note that a greater impact on drag is drag related to lift. Many planes of the 1940s and 1950s-era flew with their nose pointing slightly down, for example the Bf 109 and the B-52 Stratofortress at low altitude (note however that jets often have offset thrust lines for a variety of reasons, with much greater effect than piston-engine thrust lines and we should err on the side of caution when comparing the flight characteristics of piston-engined and jet-engined aircraft.) What is certain is that other contemporary designs underwent wing alterations similar to that of the He 219. The P-38 Lightning (if we are being pedantic, the ‘Lightning I’) for example changed engine model and thrust lines from the XP-38. A direct comparison between models of the B-26 Marauder shows a change of 3 1/2 degrees in wing incidence upwards in the B-26G from previous models. This design change was to make take offs safer, and an example of compensations made for balance and stability issues.(8)
The He 219 A-7 variant and also some late A-2 variants had additional fuel cells in the rear of the engine gondolas. The Udvar Hazy He 219 is a very late A-2 variant and is fitted with such cells. Aircraft are designed to conserve fuel at cruising speed. More fuel is used getting up into the air. Flying faster is required to pursue and get within firing range of an enemy. Once there, careful speed control is used to get the aircraft in position to fire the killing shots, and then dropping and banking away to avoid debris and/or a possible explosion. When considering fuel consumption during a flight, the aircraft will be heaviest at the beginning of the flight and the wing will require its highest angle of attack and most power early on to develop the required lift to fly at its necessary altitude and speed. As fuel is consumed and the aircraft gets lighter, wing angle of attack can be reduced, leading to decreased drag and power required. Where the fuel winds up as it is consumed will also affect the trim of the aircraft. Generally, the fuel management result that delivers the least trim drag with the least power needed is the desired goal. Therefore, if we look at, for example, contemporary photographs of early and later variant He 219s we may well see a variance in the relative angles of the wings, engines and gondolas due to design changes implemented throughout its lifespan to increase fuel efficiency or whether that particular aircraft is shown at combat weight or empty.
It is also problematic for our perception of angles that the He 219 sits with such a pronounced nose-up attitude on its revolutionary tricycle landing gear. The angle of attack in high speed flight and the angle at which a plane sits on its undercarriage on the ground are very different things. The centre of gravity on a tricycle-gear aircraft will be slightly forward of a vertical line perpendicular to the ground-line and through the centreline of the main wheels. If the main wheels are too far forward, the aircraft can wind up sitting on its tail when there is no crew or fuel on board. The He 219’s landing gear is aft of the main wing spar and the heavy engines are forward of it. So the ‘moment couple’ will tend to nod the engines downwards while on the ground. (The moment of a couple is the product of the magnitude of one of the forces and the perpendicular distance between their lines of action M = F x d. In other words a couple refers to two parallel forces that are equal in magnitude, opposite in direction and do not share a line of action). (9)
With a propeller-driven aircraft there are also complexities when we view the aircraft with its engines running, and when the aircraft is taxiing because the engine and propeller produce ‘gyro loads’ or ‘moments’, not to mention the fact that the air flowing fore to aft has an upward vector on one side and downward vector on the other. Gyroscopic loads on an engine pylon occur when the aircraft is rotated at takeoff. This causes a reaction force from gyroscopic precession largely created by the fan disk (the propeller). This force is a turning force at 90 degrees to the direction of fan rotation and depends on the angle and rate of change of pitch of the aircraft. In simple terms it applies a twisting force on the pylon. Thus, when the propellers on the He 219 are spinning, our visual perception of the wings and engines can be momentarily altered.
Photographs, no matter how good, introduce their own distortions, as anyone who has photographed a tall building with a normal lens can attest. The focal length of the lens, the relative distances between parts of the image, the depth of field, how the photographer holds the camera, and even the degree to which the camera keeps the film flat and perpendicular to the axis of the lens can alter the ‘real’ shape of the object. The eye also introduces corrections/distortions of its own, which complicates the issue still more. It is therefore advisable to be cautious when drawing conclusions from photos alone. If we regard photographs of the He 219 taken from sideways-on, it is virtually impossible to avoid the nose and tail being off-axis and in a different plane relative to the engine nacelles and the wing tip. So it is at least
plausible that the apparent, relative alignments in images of the aircraft are not conclusive.
The problem of accuracy extends beyond photography. Accuracy is always relative to the conditions under which observations are made, whether in photography or in historical research. There is no one, reliable source of truth. There are only reasonable judgments. For instance, while the colours in period colour photos do depend in part on colour specifications (FS, RLM, etc.), they also depend on variations in paint manufacture, storage, age/stability, and application methods, on ambient lighting, on weathering, on the time of day, atmospheric conditions, exposure, the chemistry and age of the photographic media, the mechanics of reproduction, shadows, scale effects, etc. So even the best photo cannot prove definitively what a given aircraft actually looked like at a given moment in time. Seen in this light, we can state again that factory drawings should be viewed with caution. Is a given drawing preliminary, corrected, final? Did manufacturing issues force major revisions that were subsequently lost or discarded, leaving the researcher with misleading, superseded sheets? Were the final drawings actually followed in all respects at every factory that built a given aircraft? Or were there locally made changes? Are the surviving drawings originals, copies, or copies of copies? On what media are they preserved? High-quality cloth, paper, or acetate sheets drawn with chemically stable, non-fading inks? Period blueprint sheets? Tracing paper? Microfilm? Photostat? Or are they later reproductions that try to reconcile conflicting, multiple originals? Are they forgeries? And so on. The bottom line is that the best possible accuracy is obtained by making sensible use of all available evidence and by understanding the provenance and history of that evidence as well as one can. There is never a ‘final word’, but that reality is what makes historical research so enduringly interesting.
(1)
(2)
www.develop3D.com, 11 Nov. 2014
(3)
www.flightliteracy.com
(4) 'Junkers Ju 388: Development, Testing And Production of the Last Junkers High-Altitude Aircraft' - Vernaleken
(check page number)
(5) Wikipedia
(perhaps get a better source)?
(6) Wikipedia
(perhaps get a better source)?
(7)
www.airportspotting.com, 6 May 2019
(8) (‘Warbird Tech Martin B-26 Marauder’, p.22 - Frederick A. Johnson)
(9) Wikipedia
(perhaps get a better source)?