Republic P-47, Pre-Projects, Prototypes & Projects

The list of missed opportunities based on the U.S.'s inability to create a working contra-rotating gear box is fairly substantial. From the XB-35 to the Douglas Skyshark, through the XP-75, etc., it just appears to have been a bridge too far. This has always mystified me. Perhaps someone with substantial knowledge of American engine development has the answer.

AlanG
 
Well - you are combining three different but related applications...in order of increasing difficulty)

single engine -> counter-rotating propellers (applicable as a replacement for single rotation prop) (B-35)

dual/coupled engines -> counter-rotating propellers (XP-75)

dual coupled engines -> (one engine disengagable at gearbox) -> counter-rotating propellers. (T40 applications - Skyshark, Tradewind)

High-power piston engine development was abandoned (except for the R3350 and R4460) at the end of WWII. It looks like the Air Force abandoned turboprop development (and the requirement for high-power gearboxes) by 1948-9 when the Air Force adopted jet engines for the B-52.

I think that there is a rule of thumb that an engine takes 50% longer to develop from scratch than its' target airplane - and the gearbox takes 50% longer than the engine. That's true even today - look at the problems and delays encountered in developing the gearbox and transmission for the Sikorsky CH-53K King Stallion helicopter.
 
Is it worth the weight?
contra prop weight.png fighter prop weigth.png propeller dural weight future scope of props fairhurst 45.png

propeller wood weight future scope of props fairhurst 45.png
Keep in mind that a contra-prop is adding side area ahead of the CG which leads to reduced yaw stability, ie an increase in vertical area or arm will be required.... which means a further increase in weight.

Consensus during the 40s seems to be that for sub-3000 hp contra-props aren't worth it.
 
Is going from a 4 blade to a 3+3 blade worth an extra ~100lbs on the 13-14000lb Jug? It may very well have been if the additional thrust was great enough but we may never know. Although yaw stability is a valid concern, overall yaw characteristics will be improved IMO. I know the bubble canopy P-47s ultimately led to the addition of a dorsal fillet to compensate for the lost yaw stability of the Razorback yet nobody is looking back on that decision
 
Hi Sienar,

Keep in mind that a contra-prop is adding side area ahead of the CG which leads to reduced yaw stability, ie an increase in vertical area or arm will be required.... which means a further increase in weight.

Thanks a lot for the interesting graphs!

I think yaw stability is actually an important point. Somewhat ironically, contraprops also help to improve yaw control as the effect of power and speed changes are much less pronounced due to the reduced overall rotational inertia of the main slipstream.

That adds qualitative benefits to the potential quantitative performance benefit of the contraprops: Low speed handling characteristics are much improved, making operations safer, and when we're talking about a fighter aircraft, it might also be easier for the pilot to keep the aircraft from yawing while firing at a target, which makes the aircraft more effective as a weapon.

How much properly coordinated flight improves gunnery is evident from the priorities of the late-WW2 Luftwaffe - they intended to fit a lead-computing gunsight on every fighter - and a yaw-damping system. (Not contraprops, but the goal was the same.) Here's more on the background: https://www.secretprojects.co.uk/threads/messerschmitt-me-p-1101.15737/page-2#post-611161

Regards,

Henning (HoHun)
 
The list of missed opportunities based on the U.S.'s inability to create a working contra-rotating gear box is fairly substantial. From the XB-35 to the Douglas Skyshark, through the XP-75, etc., it just appears to have been a bridge too far. This has always mystified me. Perhaps someone with substantial knowledge of American engine development has the answer.

AlanG
According to Gordon Elliot White's book on the Wasp Major the contra-prop gearbox and drive system for the XB-35 worked fine on the test stand, the problems started when it was mounted on the aircraft. White posits that the issues were caused by where they were mounted and that they were a pusher configuration. Being mounted with the thrustline above the surface of the wing, which put the propellers in clean air at the top of their arc but at the bottom subject to the assymetrical airflow off of the wing that resulted from the changing thickness of the airfoil and the sweep of the trailing edge, which meant that the speed of the air traveling over the surface changed as you went outboard from the centerline of the aicraft. As a result, as the propellers rotated, the loading was constantly changing. It's possible that staggered positioning of the propeller assemblies, the inboard being forward of the outboard, may have played a role. He also points out that changing to the single rotation four-bladed propellers didn't eliminate the vibration, it just reduced the performane of the aircraft.

White relates that the B-36 pusher installation also had a vibration problem. It wasn't as extreme as the B-35 because the wing airfoil thickness didn't change as rapidly and that the minimally swept trailing edge, in combination with the propellers being mounted more or less symmetricaly in the vertical plane with the thrustline running through the wing, meant that the airflow changes weren't as extreme. The B-36 still had problems with vibration and gearbox issues but they weren't considered critical. It's worth noting that some proposed increased power variants of the B-36 switched to tractor propeller installations.

Speaking personally, I think White's argument has merit.
 
Consensus during the 40s seems to be that for sub-3000 hp contra-props aren't worth it.
something I forgot to add, the P-47 at 72" of MAP was good for 2800hp, but there is evidence that they ran more power than this in combat. At minimum the P-47Ms got juiced up to a documented 76" (to their apparent detriment) and I've heard more than one tale of Jugs running 90-100 inches of mercury in the direst conditions. the R-2800 is easily past 3000hp at such a setting. Republic tested the R-2800 on an engine stand at 3600hp for some 250 hours straight

Given that the toothpick prop P-47 was some 20mph faster than the paddle prop version, and the contra-rotating "double twister" was ever so slightly faster still with I would assume a dramatically improved climb, I do wonder how fast the Jug might have sprinted and climbed running those mega horsepower numbers through twin props
 
Quite apart from all the engine and prop developments, but was there never any attempts to put 20 mm cannons on the P-47? Seems it could easily have carried four.
Probably a P-47 could have carried at least 6 but it would have required a redesign of the wing internals and I don't think it was ever a priority. 8 fifties is getting to be quite a lot to even consider upgrading, especially when you consider the jug had nearly infinite ammo and the M3 browning at ~1200rpm came out late in the war. Furthermore the US Navy was enamored with them but by the time the USAF decided to pursue 20mm cannons the P-47's successor's successor's successor (F-100) was already underway. Here was a one-off experiment with 2 under the wings.

671b0a4290d53e74782f73efb27518f9--the-wings-footage.jpg


here is the room in the wings for them to play around with. the wing spars seem to be designed around the length of a .50 bmg shell

gunbay-jpg.537267
 
Probably a P-47 could have carried at least 6 but it would have required a redesign of the wing internals and I don't think it was ever a priority. 8 fifties is getting to be quite a lot to even consider upgrading, especially when you consider the jug had nearly infinite ammo and the M3 browning at ~1200rpm came out late in the war. Furthermore the US Navy was enamored with them but by the time the USAF decided to pursue 20mm cannons the P-47's successor's successor's successor (F-100) was already underway. Here was a one-off experiment with 2 under the wings.

View attachment 709862


here is the room in the wings for them to play around with. the wing spars seem to be designed around the length of a .50 bmg shell

gunbay-jpg.537267
Looking at the photos of the wing structure of this restoration back in 2020 it doesn't appear to me that converting to 20mm cannon would be a big deal.

P-47 Restoration 2020
 
Regarding the contra-props for the P-47-

the Curtiss XP-60C from Jan '43 with its R-2800 and twin contra-rotating propellers
conv
I wonder what was the story with this engine and propeller combination in this plane or another
I doubt that the combination was especially successful. The succeeding P-60E used a conventional propellor with the R-2800. If a simpler. lighter, cheaper, more readily available four-bladed standard propellor could handle the R-2800's power, the contrarotating type would not seem to offer any advantages.,
 
Probably a P-47 could have carried at least 6 but it would have required a redesign of the wing internals and I don't think it was ever a priority.
6 fifties of the new M3 variant had the firepower of 8 of the old M2 guns. That would make the P-47 lighter and maybe increase its roll rate since the outer 4th gun and its ammo would be deleted. The XP-72 was to carry 6 M3 guns or 4 37mm cannons.
 
6 fifties of the new M3 variant had the firepower of 8 of the old M2 guns. That would make the P-47 lighter and maybe increase its roll rate since the outer 4th gun and its ammo would be deleted. The XP-72 was to carry 6 M3 guns or 4 37mm cannons.
Maybe, but in practice P-47 pilots always elected to carry 8 guns, even when allegedly some P-47Ns received the M3 in the final days of the war. There's no such thing as overkill!
 

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”The Republic XP-47H​

The Republic XP-47H was another experimental variant of the P-47 Thunderbolt, designed by Republic Aviation to explore the performance limits of piston-engine fighters during World War II.
The XP-47H, much like the XP-47J, was developed with the intention of achieving higher speeds and improved overall performance compared to the standard P-47 Thunderbolt models.

That Engine​

In the early stages of 1940, observing the unfolding air combats over Europe, Chrysler anticipated the imminent demand for more potent power plants and embarked on the development of a substantial new liquid-cooled engine, subsequently named the Chrysler XIV-2220.
The engine, which was envisaged to meet the burgeoning needs of the time, promised a remarkable output of 2,500hp, a feat quite impressive for the 1940s.

In a bid to theoretically simplify the intricate process of constructing such a formidable engine, Chrysler opted to merge two V-8s together inline, crafting an inverted sixteen-cylinder engine spanning ten feet in length.

Big Exceptions – Poor Results​

Optimism permeated the expectations for the XP-47H, as despite the substantial size and weight of the XIV-2220 and its accompanying intricate and hefty turbo-supercharger, predictions suggested the aircraft could achieve speeds exceeding 490 mph (approximately 790 km/h).

Performance Shortfall: It recorded a maximum speed of 414 miles per hour(approximately 667.5 km/h) during testing, far short of the expected performance gains.

Consequently, the aircraft, powered by the Chrysler engine, didn’t experience its inaugural flight until late July 1945. In a succinct testing program spanning a few months, the XP-47H demonstrated that extensive refinements and developments were still needed before it could evolve into a dependable service aircraft."
 

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In late 1943, two P-47D-15-RA fighters were fitted experimentally with the Chrysler XIV-2220-11, liquid-cooled, 16-cylinder, inverted Vee engine.

This 2,500 hp. power plant, with 122 in length and 2,131 lbs weight, drove a four bladed Curtiss Electric C-542 S-A propeller with 3.96 m of diameter.

A single speed GE CH-5 turbo-supercharger was placed aft the cockpit.

The prototype XP-47H (42-23297) was flown on 26 July, 1945 showing poorer performance than the P-47 D standard.

Chrysler engine failed to reach production and work on the XP-47H ended.



Republic XP-47H technical data

Wingspan: 12.44 m (40 ft-10 inch), length: 11.68 m (38 ft-4 in), height: 4.31 m (14 ft-2 in), wing area: 27.87 sq. m. (300 sq. ft), max weight: 6,355 kg (14,010 lbs), max speed: 666 kph (414 mph), ceiling: 10,973 m (36,000 ft), range: 1,239 km (770 mls).
 

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Next my post will be XP-47J.;)
 

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P-47 H
 

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Post-2
 

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does anyone have a sourced reason Kartveli resisted Centerline B-7 racks until the D-6 or wing pylons, even as kits, until October 1943?
 
The P-47 C was ordered in September 1940.

In January 1942, the 8th Fighter Command asked Republic the development of underwing ferry tanks for the P-47.
Eaker asked for the Republic ferry tank - Jan/Feb 1943. Republic had a proprietary 4 point attach scheme for the P-47C-2 skid plate.
In February a few samples of 200-gallon (757 lt.) fixed tanks were delivered.
I think around 1200 delivered between February and June 1943.
The type was tested with poor results because its excessive drag and they weren't safe either because they couldn't be completely emptied in flight.
True - first test by LtC Cass Hough July 13. Issues with non-pressurization limited ability to draw fuel above 22000 feet. Very draggy, 'uncomfortable flying characteristics, often hit empennage when dropped' - recommended using but limit to 100gal and use primarily for climb to 20000 feet then drop.
On February 20, General Arnold ordered urgent production of drop tanks for P-38, P-47 and P-51 fighters.
February 24 1942 Fighter Conference. Ordered Wright Field to Increase Range of Fighter, Attack and Light Bomber aircraft". This initiated the start of drop tank development. Lockheed also gave their pylon design already being produced for drop tanks and bombs, to all pursuit manufacturers, incl, Republic.
The P-47 C-2 Block 5 (128 units, available in September 1942) had provision for 75-gal (284 lt.) centerline drop tank. This modification was retrofitted to many earlier units.
No, it only had provision for the four point skid mount and Republic 200 gal tank. The Brisbane tank could also be mounted on the C, D-2 and D-4. The new Keel and B-7 rack installed on the D-6 was retrofitted to all previous models at end of August, 1943. Until the B-7 no tank from US could be mounted.
On September 20,1942 General Arnold ordered mass production of 75-gal steel tanks.

The first operational sortie (with 450 km extended range) was conducted in August 1943. The type was replaced by the 150-gal model in March 1944.
True, but the 150gal flat tank began arriving in January - just not enough to replace the 108gal Bowater or US mad 110gal steel tank.
From the Block P-47 D-15 RE (385 units) the Thunderbolts were fitted with two underwing racks and the internal fuel was increased to 375-gals.
Wing pylon kits were sent to ETO and SWP in December for retrofit on D-11. Very lengthy mod. The D-15 arrived in sufficient numbers to complete a mission on March 18th.

The P-47D-25 (bubble top) was first delivered with 370gal internal and two wing pylon plus centerline B-7 in May but not enough for complete missions until September
The P-47 D could carry two tanks under the wings and one under the fuselage.

Early in 1943, the VIII Air Force Service Command ordered production of 43,200 drop tanks to the British industry.
The result was Bowater-Lloyd paper composite 108gal tank, but the original 100gal steel tank design at Langford Lodge was denied steel priority by Brit War Ministry in April/May.
Production of the 100-gal (378 lt.) model was expected to begin in June but when it was delayed until May due to lack of steel, Bowaters-Lloyds was commissioned to manufacture tanks made of paper and resin.
The first 108/110gal steel tank from US was also tested in July but found to require improvements, finally delivered in December.
These 108-gal (409 lt.) tanks were not pressurized and could not be fully filled, but they became available in September 1943 and were used by twenty-five Thunderbolt Groups.
Those 108/110 gal tanks Were Pressurized and driven by slaving exhaust vacuum pump from engine. Valves ordered locally.

The question I had earlier is Why Republic delayed design and installation of centerline and wing tank mounts long after all other fighter builders had converted in 1942. Republic flew pylon modified D-15 October 1943, nearly two years after Lockheed and more than 12 months after Bell, Curtiss and North American. The B-7 centerline rack was delivered two months earlier as kits.

Republic's increase to internal fuel first flew as prototype six months after Lockheed and four months after NAA - but delivered far later.

Bodie thought Kartveli resisted idea of 'drag producing, ugly bomb/fuel tank racks'.
 
Hi! XP-47J.

「In mid-1942, Republic Aviation Corporation initiated a design study to lighten their P-47 Thunderbolt fighter for improved performance.

Republic officially proposed a light-P-47 to the Army Air Force (AAF) on 22 November 1942. On 1 April 1943, the AAF gave Republic a letter of intent to purchase two light-weight P-47s, and the contract was officially approved on 18 June 1943. This new aircraft was designated the XP-47J.

Originally, the AAF wanted the XP-47J to have contra-rotating propellers and a bubble canopy, like a late P-47D. To expedite the XP-47J, the decision was made for the first prototype to be a razorback version and the second prototype would include a bubble canopy. The six-blade contra-rotating propeller was test-flown on a P-47B but showed no increase in performance. This, combined with delays at P&W on the R-2800-61 engine with a contra-rotating gear reduction, resulted in the substitution of a R-2800-57 engine with a standard gear reduction. Both the -57 and -61 engines were rated at 2,100 hp (1,566 kW) and had a War Emergency Power (WEP) rating of 2,800 hp (2,088 kW). The -61 engine would be supplied later, when it was available.

On 31 July 1943, Republic issued a report comparing the estimated performance of the XP-47J with the P&W R-4360-powered XP-72 that was under development. The report concluded that the Republic XP-72 had more potential and recommended resources be focused on that aircraft. In addition, 70% of the P-47 production line needed to be re-tooled in order to produce the P-47J. Republic called for the cancellation of the second XP-47J prototype but encouraged the completion and testing of the first prototype. The AAF approved Republic’s plan and cancelled the second XP-47J.

The sole XP-47J prototype (serial number 43-46952) was completed in mid-November 1943 and made its first flight on the 26th of that month.

On 11 July 1944 and equipped with a General Electric CH-3 turbosupercharger, the XP-47J achieved 493 mph (793 km/h) at 33,350 feet (10,165 m). Although the engine was producing 2,800 hp (2,088 kW), Republic believed the aircraft had more potential. At its own expense, Republic installed a CH-5 turbosupercharger and a larger 13 ft (3.96 m) Curtiss propeller. The propeller was an experimental unit with 2 in (51 mm) added to its trailing edge to increase its width. With the changes, the engine producing 2,730 hp (2,036 kW), and 400 lb (1.78 kN) of jet thrust from the exhaust, Mike Ritchie flew the XP-47J over a calibrated course at 34,450 (10,500 m) feet on 4 August 1944* and achieved 505 mph (813 km/h). This is the highest speed recorded in level flight by any propeller-driven aircraft during World War II.

The Official Performance Summary report states the XP-47J had a max speed of 507 mph (816 km/h) and a 4,900 fpm (24.9 m/s) initial rate of climb. Republic’s Test Report No. 51 (27 January 1945) lists the max speed as 502 mph (808 km/h).」

You can see forced cooling fan located front of the engine in the first picture.
Surprisingly this fighter was faster than XP-72!

 

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The XP-47J had a wingspan of 40 ft 10 in (12.4 m) and a length of 33 ft 3 in (10.1 m). The aircraft had an empty weight of 9,663 lb (4,383 kg) and a design gross weight of 12,400 lb (5,625kg). Its service ceiling was 45,000 feet (13,716 m). The XP-47J had a range of 765 mi (1,231 km) at a cruising speed of 400 mph (644 km/h) and a range of 1,070 mi (1,722 km) at optimum cruising speed. Fuel capacity was 287 US gal (1,086 L).
 

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Quite apart from all the engine and prop developments, but was there never any attempts to put 20 mm cannons on the P-47the? Seems it could easily have carried four.
The Materiel Command was opposed to changing to another standard 20mm logistics imposition. The P-38 and P-400 were the only two - and the P-400 only because the Brits insisted.

NAA originally proposed 4x20mm for the X-73 but Army wouldn't release them until late 1941. The Mustang IA incorporated them per Brit request and they remained in the Mustang IA/P-51-NA when the AAF took over 58 of the 150 order.
The A-36 proposal had a variety of 20mm and 37mm combinations - AAF chose 50cal.
The XP-51F was contemplated as an Interceptor with 4x20mm Oldsmobile - AAF decided No.
The RAAF specified 2x20mm plus 2x50 cal in the NA-110 order. Changed to P-51D-5 with 6x50.
 
The Materiel Command was opposed to changing to another standard 20mm logistics imposition. The P-38 and P-400 were the only two - and the P-400 only because the Brits insisted.

NAA originally proposed 4x20mm for the X-73 but Army wouldn't release them until late 1941. The Mustang IA incorporated them per Brit request and they remained in the Mustang IA/P-51-NA when the AAF took over 58 of the 150 order.
The A-36 proposal had a variety of 20mm and 37mm combinations - AAF chose 50cal.
The XP-51F was contemplated as an Interceptor with 4x20mm Oldsmobile - AAF decided No.
The RAAF specified 2x20mm plus 2x50 cal in the NA-110 order. Changed to P-51D-5 with 6x50.
I don't think the logistics of supplying more 20mm ammo or the necessary parts would have been a problem for the USAAF, but the fact is the American built 20mm Hispanos were having rather severe reliability issues. Tony Williams has written on this before but most if it seems to have been due to some minor dimensional changes made in manufacturing that caused a huge headache. The 20mm cannons also weren't being built to the same tolerances that smaller caliber MGs were because anything larger than .60 caliber (15.2mm) had different standards. That threshold being decided upon in a seemingly arbitrary manner. The mass-produced 20mm Oerlikon didn't have a problem here since it was a somewhat simpler and more robust design, but the lighter and faster firing 20mm Hispano needed very precise workmanship to function well.

The USAAF was also more interested in their project for a very high velocity .60 caliber MG than they were in 20mm autocannons. But despite trying to adapt both the Hispano and a reverse-engineered MG151 to that caliber they couldn't seem to get it to work well enough.

The USN had a greater interest and put a lot of effort into getting the 20mm Hispano functioning more reliably. Batches of F4U Corsairs had 4x20mm cannons and many prototypes also used it as a preferred armament. Post-war such an armament became their standard.

Generally speaking, American design of light autocannons was in a bad place in the pre-war and WWII years. The one notable exception was the 37mm Browning autocannons.
 
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Hi,

The USAAF was also more interested in their project for a very high velocity .60 caliber MG than they were in 20mm autocannons. But despite trying to adapt both the Hispano and a reverse-engineered MG151 to that caliber they couldn't seem to get it to work well enough.

With regard to the .50" machine guns vs. the 20 mm cannon, Tony Williams found an interesting quote from the report on the Joint Fighter conference, which I re-quoted here: https://www.secretprojects.co.uk/threads/usaaf-0-60-caliber-machine-gun.14481/page-2#post-613158

With regard to the .60"machine gun, my impression is that the USAAF had unrealistically high expectations and was overly ambitious in its requirements. I guess the difficulties in developing the 0.60" machine gun simply were related to level of desired kinetic energy ... the 15 mm MG151 had around 27 kJ kinetic muzzle energy, the 20 mm MG151/20 around 30 kJ, but the 15.2 mm 0.60" machine gun generated 47 kJ. These difficulties could be and were overcome, but only years after the war had ended. And somewhat ironically, by that time the USAAF had reconsidered their approach, and the 0.60" cartridge was developed into a (very successful) 20 mm cartridge.

Generally speaking, American design of light autocannons was in a bad place in the pre-war and WWII years. The one notable exception was the 37mm Browning autocannons.

At least, they seem to have worked well enough :) I'm not sure they were anything special with regard to firepower per weight or per volume, but they certainly were important to USAAF planning, and were one of the cannon types used in the post-war ballistic trials, indicating that USAAF interest in the weapon was still high, which I'd count as a vote of confidence in the value of the weapon, including its usefulness for the future. The 37 mm shells turned out to be a bit more destructive against "hard" aircraft components than the German 30 mm mine shells that were also trialed, and less destructive against the "soft" aircraft components. (Which probably was just what one would have suspected anyway, but they proved it to a good level of statistical significance.)

Personally, I'd consider the failure of the USAAF to arm the P-47 (and the P-51) with 20 mm cannon a missed opportunity, but with the initial difficulties the US had with their version of the Hispano cannon, it was probably a reasonable decision by the USAAF to minimize risk and stay with the 0.50" machine gun that demonstrably worked reliably.

The logistics issue pointed out by Drgondog might well have been the final nail in the coffin, but I'd speculate that Material Command probably applied Army thinking to an air force context, in which complex technology and the likewise complex supporting logistics were the norm, and in which another calibre in my opinion wouldn't have made much of a difference.

Regards,

Henning (HoHun)
 
In my opinion, the armament of the Thunderbolt was excessive to combat the German fighters and insufficient to combat the German heavy bombers that were never manufactured. To shoot down a Bf 109 it would have been enough to have two heavy machine guns and to use the free space inside the wings to carry fuel.
 

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