JMR (Joint Multi-Role) & FVL (Future Vertical Lift) Programs

The article below is not surprising. As the Army closes in on the decision for the FLRAA in the coming months the doom rhetoric is no doubt going to become vitriolic. How well your platform actually works is a distant third behind how many Congressional staffs are involved and the cost of the platform.

Army’s Future Vertical Lift Competition Could Have a Devastating Impact on the Industrial Base | (Forbes, June 9, Loren Thompson)

Sometime later this year, probably in September, the U.S. Army will select the winner of its biggest rotorcraft program since the Vietnam War era. As part of its Future Vertical Lift modernization program, the service will select the successor to its ubiquitous UH-60 Black Hawk helicopter.

The Army refers to the successor as a “future long-range assault aircraft,” and there is little doubt that it will far exceed the performance of the venerable Black Hawk. The Army expects to buy 60 per year for decades to come.

Two teams are competing for the award, one led by Bell/Textron and the other a joint Boeing-Sikorsky team. All of the companies contribute to my think tank. This commentary is not about who has the better offering, or how the new rotorcraft will transform the conduct of land warfare. It is about how the contract award will impact the rotorcraft industrial base. Industrial base considerations are not part of the selection criteria that will determine who should win the program. The Army says it is mindful of potential industrial fallout, but the reality is that whichever team wins will be set up for decades of high-volume work, and whichever team loses will be severely, perhaps fatally, damaged.

The Black Hawk successor won’t just replace 2,000 UH-60s in the Army fleet; its advanced technology and economies of scale will make it the preferred candidate to replace aging utility helicopters in the other military services and the fleets of allies. In other words, it will likely eclipse the sales prospects of rivals in the global military market. Just providing spare parts and support to the selected aircraft will confer on the winning team a long-term franchise worth tens of billions of dollars.

Against that backdrop, it is not hard to see which team has the most to lose. That would be the Boeing-Sikorsky team, which has built 90% of the helicopters in the current Army fleet. The three dominant aircraft in the current fleet are Boeing’s Apache tank killer, built at Mesa, Arizona; its Chinook heavy lifter, built near Philadelphia; and Sikorsky’s Black Hawk, built at Stratford, Connecticut. These three rotorcraft all have something in common: if the Army has its way, they will cease production before the end of the decade. The service is currently buying 812 upgrades of Apache under a multiyear contract, but at nearly a hundred deliveries per year, that program will not be funded beyond 2025.

The Chinook was supposed to be upgraded to a “Block II” configuration that would have kept the Boeing plant near Philly working for 20 more years, but the service reversed itself and now seems uncertain about the upgrades. As for Black Hawk, that has to cease production later in the decade to make room in the budget for a ramp-up of its successor. There are a few other rotorcraft programs under way at the plants, but production of V-22 tiltrotor fuselages for the sea services at the Philly plant is coming to an end, and production of a heavy-lift helicopter for the Marine Corps at Stratford will barely exceed 200 aircraft.

So, the “future long-range assault aircraft” will largely define the future of the domestic rotorcraft industry. The Army plans to award a smaller scout helicopter later in the decade, but that is small potatoes compared with the Black Hawk replacement. It is no exaggeration to say that the three plants in question represent most of the U.S. rotorcraft production capacity. A defeat in September thus could doom much of that capacity.

For Sikorsky, a unit of Lockheed Martin, the impact on 8,000 workers in Connecticut—nearly two-thirds of its workforce—would be devastating, as would be the impact on 242 suppliers in the state. Sikorsky has been operating at the Stratford plant since 1929, and currently spends about $450 million annually in the state on parts and support; Lockheed has invested a billion dollars modernizing the plant since acquiring Sikorsky in 2015. Boeing’s Apache plant in Mesa plays a similar role in the regional economy, employing nearly 4,000 workers at a site it acquired from McDonnell Douglas in 1997.

As for Boeing’s Philadelphia site, where it plans to locate the headquarters of its program to build a Black Hawk successor, the consequences of not winning the award would be profound; it is the largest industrial site left in the lower Delaware Valley, a place that has managed to survive even as other industries like electronics and petrochemicals have gradually deserted the region.

Two generations ago, the industrial corridor on both sides of the river south of the city was famous for its shipbuilders, its refineries and its railcar production; the Chinook today is produced in a building that originally manufactured Baldwin locomotives—once the biggest such enterprise in the world. That’s all gone now, except for the Boeing plant and a Kimberly-Clark site in nearby Chester.

Boeing employs over 4,000 workers at its helicopter plant, and relies on 473 suppliers in the Keystone State. Of course, there would be ripple effects in other states if the Boeing-Sikorsky team lost, and those to some extent would be balanced by new investment in Texas if Bell/Textron won (I will write about that possibility later). But the Biden administration and Congress should harbor no illusions about what it will mean for workers in Arizona, Connecticut, and Pennsylvania if the Boeing-Sikorsky team fails to prevail in the competition. Many thousands of jobs will be wiped out, not just at Boeing and Sikorsky, but also at hundreds of suppliers and, indirectly, at other local businesses. The first people to go will be the engineers, who without a win will have little to do with their skills, and they will be followed out the door by production workers who no longer will have a product to assemble by the closing years of the decade.

The Biden White House talks a lot about industrial revitalization. This is an opportunity to think through the connection between military spending and economic outcomes.
 
I totally abhor this kind of false prophecy... Select the wrong program for the wrong reasons and
1. your forces will be ill-equipped with all the consequences that are related...
2. your industry will consolidate around false leadership and knowhow to ruin also the next programs.

Now up to the US army to decide if they do really want to buy the next NH90.
 
One of the challenges of modern industrial methods is the second and third level industries that make bits and bobs for the larger industrial concerns being very fragile to changes like COVID or weather.

US Army looks for ‘efficiencies’ to protect FARA production timeline
Tim Martin//Shephard Media

The US Army has spoken of how it expects to manage the Future Attack Reconnaissance Aircraft effort, after a delay in engine development had a knock-on effect on aircraft prototype flight tests.
After failing in an attempt to accelerate engine development activities by a year, the US Army is currently examining ‘all options’ to work out if new ‘efficiencies’ can support the Future Attack Reconnaissance Aircraft (FARA) programme beyond Milestone B.
The T901-GE-900 engine from General Electric (GE) will be fitted on two FARA prototypes for a fly-off phase that would determine which aircraft enters production, but issues related to the manufacturer’s supplier base ‘negated realization of a necessary 12-month engine development acceleration in order to support [the] original FARA need,’ Col Kevin Chaney, FARA project manager in the US Army, said in a statement.
The Improved Turbine Engine Program (ITEP), under which the T901 is being developed, began engine tests in March 2022. Both of the FARA contenders (Bell and Sikorsky) are set to integrate the new power plant into their designs (360 Invictus and Raider X respectively) in November 2022 and belatedly start flight testing in 2023.
‘A schedule realignment was necessary to allow CP [Competitive Prototype] flight testing to best inform future requirements, Increment 1 Weapons System activities, and Milestone B documentation,’ noted Chaney. ‘The Army is currently assessing all options to find efficiencies in the FARA program post Milestone B.’
Similarly, he added, the service also continues to 'assess all options to determine if adjustments to the funding profile [of FARA] will be required.
Chaney also confirmed that the 360 Invictus and Raider X are each ‘approximately 85% complete’ andon target for first flight demonstrations in FY2023.
As Shephard previously reported, the T901 first engine test phase will predominately see GE focus on assessing power output and fuel consumption to meet a 50% uplift in power requirement over the legacy T700 installed on AH-64 Apache attack helicopters and UH-60 Black Hawk utility helicopters.
FARA has been designed to restore attack helicopter dominance by the US Army following the retirement of the OH-58 Kiowa in July 2020.
Once operational, the new aircraft are set to mitigate enemy long-range capabilities by creating 'lethal effects from outside enemy sensor/weapons range' and allowing joint force commanders to manoeuvre from 'relative sanctuary’, according to US Army budget documents.

 
A good article that gives you an appreciation of some of the other factors involved with the US DoD acquisition process.


Commentary: Last year, CSBA said the Army could afford both FVL variants. What’s changed since then? / Breaking Defense

DATE: June 15, 2022

BYLINE: Barry Rosenberg

In mid-2021, a report on Future Vertical Lift (FVL) by the Center for Strategic Budgetary Assessments (CSBA) made a splash when it broke down the numbers for the program and determined that the Army could afford to buy both the Future Long-Range Assault Aircraft (FLRAA) and the Future Attack Reconnaissance Aircraft (FARA). Since the issuance of the report, much has changed in the world — from inflation to supply chain shortages to Russia’s attack on Ukraine.
Christopher Bassler, senior fellow at CSBA, was the lead author of the report — entitled Living Within One’s Means: Revisiting Defense Acquisition and Affordability, A Case Study of the Army’s Future Vertical Lift Program — and he spoke with Breaking Defense about how the report’s finding on FVL affordability have evolved given the worldwide economic and geopolitical events of today.
Breaking Defense: Your report on FVL affordability was notable for saying the Army could afford both FLRAA and FARA. What, if anything, has changed since that time regarding affordability and lifecycle costs given continuing supply chain challenges and inflation? Do you believe that all of the points you made related to affordability are still valid and current?
Bassler: The recurring supply chain problems across the entire defense industrial base, much less the world, are going to continue to most likely be a challenge for a while. And the additional complexity from inflation is definitely a significant part of it. But those are normal things that any acquisition program has to deal with in some capacity, maybe not to the severity like inflation is right now, but over a long program period those things inevitably happen to some degree or not.
The biggest point that we made in the report that’s still very much essential for the Army is that it’s about staying within those existing estimates, even with some of the buying power eroded in the short term because those estimates are within the historical top line for Army aviation. Given that there’s already many other competing priorities — whether it’s other Army modernization efforts, the nuclear triad, or support to Ukraine — living within your means, as we titled the report, still should be an eternal and sound strategy. What that means is that there has to continue to be a very strong plan for upgrades and enhancements later, which are both driven by the availability of limited resources within the program and by the maturity of technology.
For some [technologies] with a great capability that may not necessarily fully mature under those pressures, they might be something under open-architecture approaches that could be deferred for a short period of time and then incorporated as a high priority in the next recurring increments, both for hardware and software.
The other important part, especially on the inflation and supply chain fronts, is that oftentimes in these very stiff competitions the airframe and the total system are the largest and the most noticeable parts. Obviously, the primes feel like they’re very much in a cutthroat competition — because they are. But again, if the Army and the primes are using open-architecture approaches then other levels of the [program] can be competed much more easily.
Breaking Defense: How do you feel about the viability of FLRAA and FARA today given Russia’s war on Ukraine?
Bassler: I don’t think anything out of Ukraine has shown something that would change the viability for either of the programs or for the intent behind the capabilities. Ukraine has shown that elements that were already a critical emphasis in FVL like speed, agility, and range are all still important, especially against anti-air threats.
Obviously, the Ukrainians are basically fighting to deny Russian takeover of their own territory. That’s different than fighting to win. I don’t mean to imply the Ukrainians aren’t trying to win, but they’re really just trying to dislodge Russia and push Russia back across the border. That’s very different than a lot of other scenarios where quick insertion, integrated air defense system attacks, and other air-assault elements that you would employ.
In the case of Europe, it could be imagined that Russia might try and embark on places like Poland or the Baltics [where FVL] would be much more essential. I’m sure the Ukrainians would love to have some helicopters to make their lives a bit easier to more quickly traverse their country and insert different capabilities in different places with some additional speed. Obviously, the timeframe for FVL, unfortunately, is not going to help them in that case.
Breaking Defense: What are your thoughts on the push-pull between the FVL primes, the Army, and the supply chain regarding how much intellectual property (IP) should be incorporated into the two programs?
Bassler: There’s a lot of discussion within the defense analyst and acquisition community about whether IP is bad and the government needs all the data rights [known as Government Purpose Rights} or whether industry needs {to retain} all the data rights. That is very simplistic and basically a false choice. There’s always going to be some inherent intellectual property embedded somewhere. That’s just how it works. Of course, companies should be competitive. And part of being competitive is having the edge based on
the intellectual property, which then makes them competitive and relevant, and which then should be the core reason for them to make money.
But going back to what this means for the Army, they need to ensure they understand where they’re driving the partitions {between what’s called Major System Components} inside the program. From both a hardware and software sense, where are the critical subsystems, critical components, and the physical and software interfaces? They need an understanding of where those partitions are designed because that is basically where the intellectual property black boxes are likely to crop up.
That needs to be done in an intentional way so that people can understand these partitions and compete for them. Is this a partition that can be upgraded without having to go back to developmental and operational testing to certify airworthiness because of a minor upgrade, which then draws out the timeline and the speed cost to field that capability? They’ve been doing some of that analysis already, and they should ensure that they stick with a good plan that matches with what they want or what they expect.
Breaking Defense: What are the transformational technologies the Army is asking for and what should industry focus on to ensure spiral improvements and future continuous advancement, for both FVL and enduring fleet modernization?
Bassler: What will continue to be a big ask falls into several different groups. One of the first groups should be the deployment and control of unmanned systems — whether it’s for self-deploying ISR scouts to extend the sight of the FVL systems, or for loitering munitions that can extend and enhance the lethality of FVL. That is critical.
Then there are external volumes like the Modular Effects Launcher similar to the Mark 41 Vertical Launching System [a shipboard canister system to launch Tomahawk missiles] where space, weight, power, and cooling are well defined and people understand them. That lets [industry] put new capabilities inside [the Modular Effects Launcher], whether it’s a self-defense measure, these ISR scouts, or loitering munitions. That type of model also then opens the gateway faster for more manned-unmanned capabilities.
The third bucket is seemingly a persistent one for FVL because of the air assault mission. That is: sensor packages, the ability to rapidly update threat data, electronic warfare aspects, and multipath communication options. Defining the different aperture spots for hardware and allowing for software updates within some of those hardware options is probably one of the most essential areas, because it provides alternatives against adversary attacks.
It should also allow for a much better pacing for the persistent, interoperability challenges within the Army itself, within the joint force, and with all the allies, especially as things like Project Convergence or JADC2 continue to shape and morph.
In and of itself, FVL is going to have to be that bridge system to interface with and quarterback all of these air launched effects and other new systems. It will also have to be able to communicate with Black Hawks and other Army systems that will still persist for decades. So the ability to do both is going to be critical rather than them developing a great new comms system that’s not backwards compatible.
s that will still persist for decades. So the ability to do both is going to be critical rather than them developing a great new comms system that’s not backwards compatible.

However, Congress is hedging its bets. And Boeing is concerned for the welfare of its Mesa, AZ facility.

House committee wants more information on Apache modernization / Inside Defense

DATE: June 15, 2022

BYLINE: Evan Ochsner

The House Armed Services Committee is requesting information from the Army about how it plans to modernize the AH-64 Apache to ensure it remains relevant for at least another 30 years, according to an early version of the annual defense policy bill.
In a draft of Rep. Adam Smith’s (D-WA) “chairman’s mark,” obtained by Inside Defense, the committee lauded the Army for executing an “effective and affordable” Apache modernization strategy since the first Apaches were delivered in 1984 but said it is “concerned about the lack of a future modernization strategy for Apache.”
According to the mark, the helicopter “will continue to serve as the Army’s principal attack helicopter until the year 2050 and beyond.” But the Army plans to purchase its last batch of Apaches in 2025 and lacks a “comprehensive, budgeted plan to modernize the aircraft over the next 30 years.”
The Army would by Dec. 20 provide a briefing to the House Armed Services Committee about “a plan to ensure AH-64 Apache relevancy for the remainder of its service life," the draft legislation states.
The Army is developing the Future Attack Reconnaissance Aircraft, which it anticipates will take over some of the scout helicopter functions the Apache has taken on as other programs have failed to fill that role. The Apache will retain its attack function, Army officials have said.
 
Similar stories can be found for Bell, who also advertises having "digital twins," futuristic development and construction facilities, computerized maintenance data networks, etc., while pressing home the fear of job loss.

The fearmongering will amplify through the summer. Farnborough will be very interesting this summer.
 
Army inks $84.5 million engineering contract for FVL program / Military Embedded Systems

DATE: June 21, 2022

BYLINE: Lisa Daigle

IT engineering firm SMX has won a contract with the U.S. Army related to the Future Vertical Lift (FVL) program -- the Future Long Range Assault Aircraft (FLRAA) program services contract -- valued at $84.5 million over five years to provide engineering, logistics, and acquisition/strategic planning services to U.S. Army ASA(ALT)/PEO Aviation.
SMX officials say that the most recent contract win -- the company has been working with the Army since 2017 -- enables SMX to help the U.S. Army develop and field the next generation of affordable vertical lift tactical assault/utility aircraft.
SMX operates facilities in Huntsville and the Washington, D.C. area, with additional locations in California, Florida, Hawaii, Maryland, and Massachusetts.
 
Looks like the British Army may buy whichever emerges from FARA:


The header photo in article is null and void as Boeing pulled out of FARA but still makes interesting reading.

cheers
 
UK, NL, and AUS all have representatives imbedded in the FVL program.
 
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I doubt Bell is much further along. With nothing more than a 3d printed engine, the power train really doesn't need to be installed. I imagine the next set of pictures may be the aircraft sporting that lovely dull green U.S. Army color.
 
The drivetrain issues/absence are at least not the fault of the team. I am, however, a bit concerned about the payload doors looking somewhat....off. Then again maybe they're just placeholders as well
 
Boeing participated in the competition phase of the FARA program, but was not selected. With the USArmy MOSA ( Modular Open System Architecture ) program, it is possible that Boeing could still be involved. Recall that Lockheed Martin is partnered on the Boeing Apache, and is part of the Bell FLRAA team as well. Agree though that using one of the loosing bidders proposed platform is less than desirable when talking about future possibilities, but not as bad as using Wehrmacht tanks in a tweet to celebrate the US Army birthday.

@TomcatViP - the aircraft, being a prototype, may not have all of the preferred systems present. I am sure it will get uglier as sensors and antenna and bits&bobs get glued on. There is also likely a consideration of space and weight for the aircraft.

@Moose - I agree that the weapon door and deployment mechanism, placed well forward of the CG, along with the downwash effect created by them, are cause for concern.
 
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The drivetrain issues/absence are at least not the fault of the team. I am, however, a bit concerned about the payload doors looking somewhat....off. Then again maybe they're just placeholders as well

Both teams were provided a surrogate printed engine to install in the airframe to assist with integration of these precise systems. The lack of real gearboxes, masts, and hubs is 100% the fault of the team. The absence of these long-lead items at this point in the program (especially considering the original timelines that existed when they should have been in work) and the publication of photos meant to demonstrate progress speak volumes about the current state of the program.

This is Defiant delay deja vu all over again, but this time Sikorsky can blame it on GE who, fortunately for them, now bought them time.

PS. It's not widely known that the official S-97 rollout actually didn't even have their real MGB installed due to manufacturing issues, only a beefy weldment to hold the blades and rotor fairings in place for the publicity event.
 
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As expected, all pretty in Army Green. First out the door goes to Bell. Just don't look in the engine compartment.
 

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As expected, all pretty in Army Green. First out the door goes to Bell. Just don't look in the engine compartment.

And there are the pictures. I can tell you those shots have been around for...a bit ;)

Did Bell publish these online somewhere? I had only seen the videos publicly so far.
 
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They went online yesterday afternoon. I am sure there are many more.at.the official website. Likely timed for the coming festivities in the UK.
 
They went online yesterday afternoon. I am sure there are many more.at.the official website. Likely timed for the coming festivities in the UK.

I was actually told they were holding them for Farnborough. In light of that it's pretty puzzling they decided to release this week instead of a while back when they could have.
 
They went online yesterday afternoon. I am sure there are many more.at.the official website. Likely timed for the coming festivities in the UK.

I was actually told they were holding them for Farnborough. In light of that it's pretty puzzling they decided to release this week instead of a while back when they could have.
First out of the shed in green, and not having to react to the other guys. Reaction time by the competition is minimal.
 
That's what's happens when you let the pilot drink beer before the mission.

Back when the 46 was young and the sports car brother to the Chinook,
 

Behind the paywall, but the title should not be a shocker to anyone.

As Monty Python would say, "And now for something completely different!"

 
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