X-39
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Darkstar ADM Works Fabrication - 3D Metrology Software, Training and CMMs
Darkstar, the fictitious hypersonic prototype aircraft full-scale model fabricated by ADM of California, used Verisurf for digital build & inspection.
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“Top Gun’s” Darkstar Hypersonic Jet:
By David Olson
Is it Real? Real Enough
There has been a lot of talk about the blockbuster movie, “Top Gun: Maverick,” and the featured hypersonic jet, Darkstar, that propels Tom Cruise to the edge of the atmosphere at Mach 10.2. Were special effects used to capture the drama? Of course, but there was also a lot of realism. The Darkstar plane is a model, but just barely. It is a 70-foot-long full-scale rolling model with a 40-foot wingspan. It is based on aerospace design principles, built using carbon fiber, has functional landing gear, and features a realistic cockpit. The Darkstar was designed by Lockheed Martin Skunk Works and precision built by ADM Works in Orange County, Calif.
The fabrication of Darkstar was completed by ADM Works in just 14 weeks. The Skunk Works team provided a comprehensive 3D CAD model that included all profile information and intelligent GD&T specifications. From that point, it was up to the fabrication team to bring the model to life. The project was not without challenges. Up close the plane had to look finished. It did not have to fly, but it did have to roll on the functional landing gear.
The design of the Darkstar included a realistic looking and ergonomically correct cockpit, controls dashboard, and canopy lenses, which were precision built from carbon fiber using layup tooling. The tooling was fabricated and then verified against the CAD model using Verisurf. This added an extra element of reality to the overall model.
The Darkstar landing gear was not designed to retract but does support the model, enabling it to be towed behind a vehicle for filming“The final result goes beyond movie magic, Darkstar viewed close up is hard to distinguish from a flight-ready platform,” Valdivieso said
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