Nick Sumner said:
Piper106 said:
I also wonder what sort of speed and altitude could have been gotten out of a Canadian built Lancaster or extended wing Lancaster (aka Lincoln) using the same nacelles as the XB-38 with turbocharged intercooled (gasp!) Allison (heresy!! sacrilege!!!) engines.
The thing of it is though, both the Brits and the Germans found that increasing boost through supercharging got results as good as turbocharging without the bulk of the plumbing, that's why the British effort in turbocharging never really got going and the Germans cancelled most of their turbocharged engines (DB621-626 and 629 and several variants of the BMW 801 and 802) in late '42.
True as far as it goes. But there is more to it. A real engineer could probably explain this better. But here is what I have read.
First, fuel chemistry and metallurgy were the keys to successful turbocharging. Only the US had both.
The US and, as a result, Britain had very high performance fuel that made highly supercharged, relatively small displacement engines like the Merlin practical by limiting charge detonation. The Germans had neither the fuel quality nor quantities to use the same design approach. So Daimler-Benz used larger displacement engines with less extreme, continuously variable supercharger drives. Both BMW and Daimler-Benz limited detonation by adopting direct fuel injection and by using methanol-water injection when running high-supercharger ratios. For high-altitude performance, they injected nitrous oxide, which works as both an antidetonant and a supplementary oxygen source.
Successful turbocharging depended on access to alloys that could stand up to the high-exhaust temperatures. The Germans were actually very successful when turbocharging diesels for high-altitude--diesel exhaust is relatively cool. But they were never able to find the right alloys for gasoline. As a result, BMW, which did in fact persist with turbocharging for high altitude performance, never produced a successful high-altitude engine. Britain likewise failed to produce successful turbocharged engines until the mechanical superchargers were well established. In the US, Sam Heron more or less accidentally discovered that the Vitallium alloy used in his dentures had the temperature and wear resistance for use in turbine blades and could be cast precisely (Vitallium is a close relative of Stellite, used in valve seats). When combined with American fuel, this breakthrough made turbochargers practical.
Secondly, turbocharging (at least in theory) met requirements peculiar to the US, which made the US more willing to deal with related problems than Europeans were.
For the US, long range and thus fuel economy were greater concerns than they were for the European powers. The turbocharger had theoretical advantages in this respect. A mechanically supercharged engine burns a lot of fuel just to drive the supercharger and blows a lot of usable energy out the exhaust stacks. A turbocharged engine drives the supercharger using that otherwise wasted energy.
The US was also concerned with rapidity of production and with wide applicability of products than Europeans were. A highly supercharged engine with a mechanical supercharger was a complicated, specialized machine that required a lot of development time and a fairly narrow range of applications. US users expected a single engine to be built in huge numbers and then adapted for various applications, from high-speed fighters to long-range stratospheric bombers and large transports. The only major producer of liquid-cooled engines, Allison, never favored the highly integrated Rolls-Royce approach for this reason. Allisons were built for "bolt-on" superchargers, either turbochargers or Allison's hydromechanical external supercharger. The other manufacturers produced air-cooled radials of the kind favored by airlines. They obtained the required base power by increasing displacement and maintained altitude performance, when required, with turbocharging. When occasional high-power levels were needed, US manufacturers controlled detonation with lots of ADI (Anti Detonant Injection--alcohol and water), richer mixtures, and highly leaded high-quality fuel.
In short, requirements drive implementation in engineering. So different solutions suggest different problems, even when the issues are superficially similar.